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Aluminum Castings Tooling, or aluminum die castings tooling, are made of alloy tool steels in at least two sections, the fixed die half, or cover half, and the ejector
die half, to permit removal of die castings. Modern castings dies also may have movable slides, cores or other sections to produce holes, threads and other
desired shapes in the casting. Shot holes in the fixed die half allow molten aluminum metal to enter the die and fill the cavity. The ejector half usually
contains the runners (passageways) and gates (inlets) that route molten metal to the cavity. Dies also include locking pins to secure the two halves,
ejector pins to help remove the aluminum cast part, and openings for coolant and lubricant.
When the aluminum die casting machine closes, the two die halves are locked and held together by the machine’s hydraulic pressure. The surface where
the ejector and fixed halves of the die meet and lock is referred to as the "die parting line." The total projected surface area of the part being cast,
measured at the die parting line, and the pressure required of the machine to inject metal into the die cavity governs the clamping force of the machine.
Castings Aluminum Tooling is also known as die casting dies, die casting molds or insert dies. Aluminum die casting tooling also comes in different
sizes, shapes, and styles. Casting tooling comes either with a single cavity or multiple cavities. The cost for casting tooling varies
for trim dies and cavity inserts.
Castings Aluminum Tooling - Trim Dies
ALUMINUM CASTING TRIM TOOLING. Aluminum Parts sometimes need die casting trim tooling. After a part is produced with the tooling in
the casting machine, a die casting trim tool called a "trim die" is used to sheer the excess aluminum from around the parts.
Die casting trim dies can save as much as 15% in the part price by speeding up the part production process. Die casting trim dies cut or
shear excess metal from die cast parts. The trim die sits or is mounted into a trim press that hydraulically forces the two halves of the trim die
together to sheer material with several tons of pressure.
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